Case | Online Automatic Dosing System for PVC Film Extrusion

End-user a PVC film German manufacturer, requires automatic online continuous dosing for film extrusion with rigid PVC film recycled, CaCO₃, PVC powder, and masterbatch. Mconvey provides a complete solution for online continuous precise dosing and automatic feeding of multiple raw materials, and control integrated into End-user’s film extrusion line.

Online Automatic Dosing System for PVC Film Extrusion

 

Project Challenges

  1. PVC film material is flaky, fluffy, and has low bulk density, posing challenges in handling poor flowability.
  2. CaCO₃ powder material has poor flowability, requiring solutions to prevent bridging and wall adhesion.
  3. Masterbatch addition requires accurate dosing and easy cleanup for frequent color changes.
  4. Integration and synchronous control of various dosing equipment with the existing extrusion line.

Online Automatic Dosing System for PVC Film Extrusion

 

Automatic Dosing Solution

Mconvey has over 10 years’ experience in equipment R&D, manufacturing and project applications experience for precise dosing of powders, granules, and liquids. they provided Loss-In-Weight feeders for powder capable of handling materials with poor flowability and adhesion issues. These systems feature 360-degree anti-bridging and anti-adhesion effects, easily processing fluffy powder materials and low-bulk-density materials like CaCO₃ and talc, which are prone to bridging. Additionally, for frequent color changes, Mconvey’s gravimetric doser allows rapid manual color switching, enabling easy color changes within 3 minutes. As all dosing equipment and related automatic feeding systems are entirely self-developed and manufactured by Mconvey, Mconvey has unique advantages in control integration of its equipment.

Online Automatic Dosing System for PVC Film Extrusion

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