The customer specializes in fridge seal manufacturing, with a daily output of 24 tons. Mconvey offered a Automated Plastic Material Handling Solutions to its new workshop, including jumbo bag debagging stations, multi-component weighing, intelligent liquid dosing, and a mixing platform—solving manual dosing errors, low efficiency, and dust problems.
Jumbo bag debagging stations customized for quick changeover
For limited ceiling height, Mconvey offered two debagging modes with jumbo bag and 25kg bag feeding. A single unit handles two feeding operations within a compact space. Equipped with a 2m³ storage hopper and dust collection, it ensures clean, dust-controlled production.
Multi-component automatic dosing system with accurate & efficient
For complex formulations with high accuracy requirements:
Main material auto-dosing
Screw gain-in-weight dosing ensures accurate, stable, and sequenced feeding per recipe.
Powder formula weigher
Equipped with 8 feeding stations and 2 gravimetric dosers, the system combines gain-in-weight and loss-in-weight dosing for multi-component accuracy. Dust is contained by the sealed design, and the PLC touchscreen simplifies control. Self-learning adapts to powders that flow poorly, eliminates recipe re-tuning, and maintains high throughput and quality.
Intelligent liquid dosing System
3 liquid doser +buffer tank for stable filling. A flexible scale and precision sensor ensure accurate small-batch dosing and handle any batch size. Fully automated dosing supports stable, flexible production.
Integrated System Control with Stable & Easy Management
The SCADA control system enables coordinated equipment operation with one-touch start/stop. Dual-position (1st & 3rd floor) alarm alerts for material shortages and real-time equipment monitoring reduce maintenance effort.
Key Benefits
- Reduced labor dependency in feeding and weighing, minimizing human errors.
- Standardized, precise dosing ensures material consistency and stable quality.
- Enclosed conveying + centralized dust collection significantly improves workshop environment.
- Flexible production with multiple recipe storage and rapid changeover for different seal specifications.
From raw material feeding to automated mixing, Mconvey ‘s automated material handling system streamlines front-end operations—supporting high-standard new plant launches and smart upgrades for existing facilities.
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