Mconvey provides flexible online mixing solutions for the plastic extrusion industry. Our full-stack solutions include a material Pneumatic conveying system, featuring material storage silos, vacuum conveying, accurate dosing, efficient mixing, and an IoT system, all designed to optimize production efficiency and quality in plastic extrusion processes.
Automation Pneumatic Conveying System
Mconvey provides 25kg/bag automatic robot Debagging System, 25kg/bag granular material Bag Emptying Machine and Jumbo Bag Discharging Station for powder and granular materials, which effectively reduce labor strength and cost, reduce dust pollution, improve efficiency.
Mconvey manufactures a range of silos including fabric silos, 304 stainless steel silos, and magnesium-aluminum alloy silos, designed to meet various needs. Our workshop is equipped with advanced automatic welding robot stations (CO2, laser, argon arc welding), enabling the production of large silos with capacities up to 1000m³. These silos are ideal for storing powders, granules, and liquids. The structural design of our silos has undergone authoritative earthquake and typhoon resistance testing, ensuring excellent stability and sealing performance for safe and efficient raw material storage.
- Powder Material Dosing: Mconvey provides powder formula weighers, loss-in-weight feeders, and pigment dosers for accurate dosing. For powder materials with low fluidity, we offer practical and effective solutions to ensure precise material handling.
- Granular Material Dosing: We offer a full range of gravimetric blenders, loss-in-weight feeders, and gravimetric dosers, designed to achieve accurate dosing and mixing for various granular materials.
- Liquid Dosing: Mconvey provides compact, high-precision liquid dosing systems, including batch-type and continuous loss-in-weight liquid dosers, to ensure accurate and efficient liquid handling.
- Customized Online Loss-In-Weight Combo for Extrusion: Our customized solutions are ideal for pipe, profile, sheet, cable, and compound pelletizing extrusion, combining accurate dosing with flexible and efficient processing for high-performance results.
Mixing System
Mconvey offers a range of advanced mixing solutions, including high-speed mixers, ribbon mixers, and horizontal coulter mixers, ensuring efficient and uniform blending of different materials.
- PVC Compound Mixers: Designed for high-efficiency mixing of powder formulations with consistent quality.
- Ribbon Mixers: Ideal for gentle and uniform blending of powders and granules.
- Horizontal Coulter Mixers: Suitable for fast and intensive mixing with excellent dispersion performance.
SCADA Control System
The Mconvey SCADA control system enables centralized monitoring and control of on-site equipment, integrating data acquisition, analysis, process control, measurement, parameter adjustment, and real-time alarm management to ensure efficient and stable operations.
Key Functions:
- Recipe Management: Store production recipes and track production data for consistent process control.
- Data Collection & Traceability: Real-time collection and recording of key parameters such as dehumidification, drying, weighing, and conveying, ensuring full traceability of production quality.
- Raw Material Consumption Analysis: Monitor and analyze the usage of different raw materials, with automatic report generation.
- Data Logging & Query: Record production details including material types, production time, and changeover points, with easy access to historical data by date.
- Fault Alarm System: Real-time fault detection with alarm notifications and data logging to support efficient maintenance and equipment management.
IoT System
Mconvey has developed an advanced IoT system for material feeding systems, enabling seamless networking and communication between key equipment. It supports real-time and historical data acquisition and analysis, helping to digitalize production equipment and visualize the entire production process for smarter and more efficient operations.
Key Functions:
- Data Visualization: Display historical and real-time equipment data through charts, curves, dashboards, and lists for clear insights.
- Smart Alerts: Provide timely notifications for equipment alarms, maintenance schedules, and abnormal process parameters.
- Production Management: Analyze raw material consumption, production output, and input-output performance with multi-dimensional data insights.
- Equipment Maintenance: Monitor and analyze maintenance plans, key component vibration, and operating hours, with automatic reminders for critical maintenance.
- Energy Management: Track and compare energy consumption, including kWh per unit and equipment-level energy usage, to optimize efficiency.
- Equipment Monitoring: Enable real-time and 24/7 monitoring of equipment status, utilization, and operational performance.
