Compound Mixing

Compound Mixing

High speed compound mixer is generally used in a vairety of powder material mixing.It can be widely used in all industries involving powder, such as rubber and plastics, food, chemicals and batteries

Working principle:

The high speed mixer is generally used in a vairety of powder material mixing ,the motor drives the paddle to rotate at high speed, the materials(or granular ,liquid and powder combination materials) in the mixing cylinder under the action of paddle while do circular motion along the cylinder wall, also clambing on the wall to reach a certian height, it will toward the center cylinder body to do the downward motion,in this processm all kinds of raw materials have strong convection mixing with each other. At the same tiem, due to the stirring of the paddle, the velocity difference between materials is gengerated, which strengthens the effect of shear mixing;
The powder after the high speed hot mixing and due to frictional heating , mixture tempeature reached 100℃ above,when the powder discharging to the cold mixer and through forced cooling, proceed the high efficiency cooling ,Mconvey cold mixer of cylinder block and cylinder cover are set with water ring, and configure the forced cooling water pump to accelerate cooling effectm while the cold mixer works, the high speed hot mixer can carry out the second batch of mixing work, the mixing cycle of the cold mixer is shorter than the hot mixer, to ensure that the second batch of raw materials can be discharged into the cold mixer in time after mixing.

Advantage

Modular assembly structure,key structural parts are made of stainless precision casting

ULTRA Low Energy-motor

1.Adopts high torque and a super-efficient permanent magnet synchronous motor to improve the energy saving with the torque is big and overload capacity is higher; 2. The motor compare with AC asynchronous motor,the size is smaller ,but the troque is 1-2 grades higher;Comprehensive energy saving rate is10~20%(compare with conventional asynchronous motor drive)

Ultra low no-load current

Ultra-low no-load current(less than1/10 of AC asynchronous motor), detect the discharging time by no-load current which is more accurate than using traditional time to control discharging time;

Compound mixing

High quality components

1. The bottom of the cylinder clock and the feeding valve and other positions are made smooth, that basically no material residue in the cylinder, the design of discharge valve is no stuck material; 2. Adopts up and down rolling paddle with special large load, it made by tungsten carbide coating wear-resistant material which lifetime is loog and mixing effect is better; 3. The bearing seat adopts combined large load bearing, which can bear the large torque drive of the motor, and can bear the strong radial load, especially the axial load when mixing;

With internal cooling circulation system

Cold mixing with water ring to cooling , and its own the power to force internal cooling circulation system which cooling efficiency is high;

Easy cleaning

Mixer 's cylinder cover can open by pneumatic which is easy to clean

compound mixing

ULTRA Low Energy-motor

1.Adopts high torque and a super-efficient permanent magnet synchronous motor to improve the energy saving with the torque is big and overload capacity is higher; 2. The motor compare with AC asynchronous motor,the size is smaller ,but the troque is 1-2 grades higher;Comprehensive energy saving rate is10~20%(compare with conventional asynchronous motor drive)

Ultra low no-load current

Ultra-low no-load current(less than1/10 of AC asynchronous motor), detect the discharging time by no-load current which is more accurate than using traditional time to control discharging time;

High quality components

1. The bottom of the cylinder clock and the feeding valve and other positions are made smooth, that basically no material residue in the cylinder, the design of discharge valve is no stuck material; 2. Adopts up and down rolling paddle with special large load, it made by tungsten carbide coating wear-resistant material which lifetime is loog and mixing effect is better; 3. The bearing seat adopts combined large load bearing, which can bear the large torque drive of the motor, and can bear the strong radial load, especially the axial load when mixing;

With internal cooling circulation system

Cold mixing with water ring to cooling , and its own the power to force internal cooling circulation system which cooling efficiency is high;

Easy cleaning

Mixer 's cylinder cover can open by pneumatic which is easy to clean

Specification

Type selection parameter table
ModelGRH500G(hot)GRH1000C(hot)LH1500G(cold)LH3000C(cold)
Motor typeThe unique super high efficiency permanent magnet synchronous motor is adopted to speed up the heating up speed of mmixtureAdopt AC motor
Volume(L)500100010003000
Mixing weight per pot(kg)200420400840
Motor power(kw)991602237
Dust removing modeThe hot mixing and cold mixing are connected through the aie exhaust pipe for exhaust and dust seperatorAdopt pulse dust seperator device
Discharging modeDouble cylinder pushing backward piston type
Cylinder materialMaterial of contact part: stainless steel
Dimension(H*W*D)4700*3350*2550mm
Total weight8.5T13.5T8.5T13.5T
Control and displayAdopt Siemens PLC control with touch screen display

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